Corrosion Short Courses: Plating on Plastics: Fundamentals and Processes,presented by NACE certified Corrosion Specialist , WebCorr Corrosion Consulting Services.

Plating on Plastics: Fundamentals and Processes

Course Overview

Compared with metals, plastics are much cheaper, lighter and easier to mould. With the development in electrodeposition technology, many metals can be plated on plastics. Metal plated plastics today has found many applications from shower heads to auto parts. This course covers the fundamentals and processes of plating on plastics from pretreatment to different methods of plating.

This electroplating course can be taken as in-house training course, course-on-demand, online course and distance learning course worldwide. It can also be customized to meet the specific needs of your organization.

Course Outline

1. Fundamentals of Plating
    1.1 Electroplating: Basic Terms and Concepts
          1.1.1 Primer on Chemistry
          1.1.2 Redox Reactions
          1.1.3 The Electromotive Force (EMF) Series Series
          1.1.4 Equilibrium Potential, Overpotential and Mixed Potential
          1.1.5 Effect of Concentration on Potential (Nernst Equation)
          1.1.6 Anode, Cathode and Cell Potentials
          1.1.7 Conductivity of Electrolyte
          1.1.8 Electrolysis and Faraday’s Law
1.2 Electroplating: Electrode Kinetics
      1.2.1 Kinetics of Electrodeposition (Tafel & Butler-Volmer Equation)
      1.2.2 Polarisation and Mass Transport (Diffusion)
      1.2.3 The Double Layer
      1.2.4 Rate-Determining Steps in Electrode Reactions
                  Concentration Overvoltage
                  Charge-Transfer Overpotential
                  Crystallisation Overvoltage
                  Resistance Overvoltage
1.3 Materials That Can Be Electroplated: Understanding the Atomic Structure of Metals and Alloys
      1.3.1 The Crystalline Nature of Metals
      1.3.2 Lattice Defects in Metals
      1.3.3 Grains and Grain Boundaries
      1.3.4 Lattice Defects in Alloys
      1.3.5 Effect of Lattice Defects on the Mechanical Property
      1.3.6 Metals That Can Be Electrodeposited
1.4 Electroplating Processes and Process Control
      1.4.1 Overview of Electrodeposition
      1.4.2 Essential Components of a Plating System
      1.4.3 The Nature of Plating Process
      1.4.4 Electroplating Electrolytes
      1.4.5 Mass and Current Relationship
      1.4.6 Current Efficiency
      1.4.7 Quality and Throwing Power
1.5 Exercises and Case Studies

2. History, application of metal plated plastics, kinds of plastics
    2.1 Applications
    2.2 Plateable Plastics
          2.2.1 ABS
          2.2.2 PC
          2.2.3 PP
          2.2.4 PA
          2.2.5 PAA
          2.2.6 Summary of plating grade plastics
2.3 History

3. Mechanism of adhesion and pretreatment
    3.1 Mechanisms of adhesion
    3.2 Pretreatment

4. Surface catalyzation
    4.1 Starting electroless metal deposition
    4.2 Colloidal palladium catalyst
    4.3 Surface catalyzation
    4.4 Acceleration

5. Electroless metal deposition
    5.1 General consideration
    5.2 Principles of metal deposition without external current source
    5.3 Mechanism of electroless copper deposition
    5.4 Mechanism of electroless nickel deposition
    5.5 Summary

6. Direct plating
    6.1 General consideration
    6.2 Sulphide-based systems
    6.3 Palladium-based systems
    6.4 Summary

7. Process compilation
    7.1 Process comparison
    7.2 Application
    7.3 Future trend

Who Should Attend

Plating technicians, plating operators, technical/sales representatives, process engineers and project managers, and QA/QC personnel working in the electroplating and metal finishing industry.

Registration for This Corrosion Course

Click here to register for this corrosion course online, or
Click here to download this corrosion course brochure with registration form in PDF format.

In-House Training Corrosion Courses

If you are concerned with corrosion in your business, in-house training is a great solution to train a group of employees from design, production, operation, quality assurance, inspection and maintenance, and technical sales and support on corrosion control and corrosion prevention technology. The contents of all corrosion courses can be customized to fit your organization's needs.

There is no minimum or maximum number of participants required for in-house training corrosion courses. We conduct the in-house training corrosion course at your company's premises and at a time convenient to your company. Requests for in-house training corrosion courses from overseas countries are also welcome.

Click here to contact us for a quotation.

Corrosion Course-On-Demand

All our publicly scheduled corrosion short courses are conducted once a year. However, you do not need to wait for one year if you have missed any of the publicly scheduled corrosion courses as we have this unique corrosion course-on-demand scheme: we will conduct the course just for you on an one-on-one basis at a time and in a location convenient to you. This option costs significantly less than a full-scale in-house training program.

Click here to contact us for a quotation for taking this course as course-on-demand.

Online and Distance Learning Corrosion Courses

All corrosion courses can be conducted through online or distance learning. An username and password will be emailed to course participants for accessing the online course materials. Alternatively, a CD-ROM containing the same online course material or a master hard copy of corrosion course notes can be sent to your organization. Instructions, course assignments, discussions and questions related to the corrosion courses are posted on the website. Free email support for online courses is provided for a period up to 12 months. A Certificate of Completion will be issued to participants who pass the online test with a score of 70% and above.

Click here to register this corrosion short course for online or distance learning.

PowerPoint Slides and Test Banks for Trainers, Instructors, Tutors, University Lecturers and Professors

If you are involved in teaching or training, you may wish to purchase a complete set of the trainer's package for this training course. The trainer's package comes complete with ready-to-use PowerPoint slides (fully editable) and test bank (with answer keys). These ready-to-use PowerPoint slides contain high quality color photographs, illustrations, animations, audio and video clips. The test bank contains questions in four categories: (1) true or false, (2) multiple choice, (3) calculation, and (4) reasoning and open-ended discussions. The trainer's package is suitable for in-house training and university teaching. This is exactly the same package that WebCorr uses to deliver our current training course.

The one-time lump sum fee allows your organization to use the training package and also modify it. For example, your organization may modify the course contents and re-name/re-brand the course under your organization’s name. WebCorr only retains the copyright of the original PowerPoint slides and test bank.

Click here to contact us if you need more information on the trainer's package.

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