Corrosion Short Courses: A Basic Course in Corrosion Control and Prevention (5 days),presented by NACE certified Corrosion Specialist , WebCorr Corrosion Consulting Services

A Basic Course in Corrosion Control and Prevention

Corrosion Course Overview

corrosion short course: corrosion control and corrosion prevention This 5-day basic corrosion course covers fundamental aspects of corrosion control and its prevention. The course will enable beginners to establish a solid foundation in corrosion before moving on to advanced topics. Exercises, hands-on practical sessions and virtual experiments throughout the course will help participants understand the basic concepts and fundamentals important to corrosion. This basic corrosion course also helps participants prepare for their NACE certification examinations at the Corrosion Technician, Corrosion Technologist and Senior Corrosion Technologist levels. It provides an excellent avenue for corrosion practitioners, designers, technical managers, inspection and maintenance engineers, quality control personnel and those involved in failure analysis to update their appreciation of corrosion and the awareness of the emerging technologies for corrosion control and prevention.

This corrosion course is available for in-house training, online and distance learning worldwide. It can also be customized to meet the specific needs of your organization.

Corrosion Course Outline

Day 1

1.1 Introduction

1.2 What it is Corrosion? - Definition of Corrosion

1.3 Corrosion in Action: Examples of Corrosion

1.4 Corrosion and Society: Its economic, social, political and environmental impacts

1.5 Liabilities due to corrosion

1.6 Lessons of History

1.7 Basic Concepts in Corrosion
1.8 Primer in Chemistry and Electrochemistry
1.9 Understanding Electrochemical Cells
1.10 Corrosion Terminologies and Conventions
1.11 Exercise/Practical Session

Day 2

2.1 Why Do Metals Corrode? ‐ The Driving Force for Corrosion

2.2 Thermodynamics

2.3 Faraday’s Law

2.4 Electrode Potentials

2.5 Reference Electrodes

2.6 Electromotive Force (EMF) Series vs Galvanic Series

2.7 Nernst Equation

2.8 Pourbaix Diagram (Potential - pH Diagram)

2.9 Passivity

2.10 Kinetics: The Rate of Corrosion

2.10.1 Polarization

2.10.2 Rate of reaction and rate constant

2.10.3 Anodic and cathodic current densities

2.10.4 Exchange current density

2.10.5 The mixed potential theory

2.10.6 E-log(i) Evans diagram

2.10.7 Tafel Equation and Tafel plot for corrosion rate determination

2.10.8 Linear polarization and Stern-Geary Equation

2.10.9 Type of polarization and rate-controlling steps

2.10.10 Concentration polarization and the importance of dissolved oxygen

2.10.11 Effect of oxidizer concentration on the rate of corrosion

2.10.12 Effect of velocity on the rate of corrosion

2.10.13 Area effect

2.10.14 Depolarizers and Depolarization

2.11 Exercise/Practical Session

Day 3
3.1 How Do Metals Corrode:

       Different Forms of Corrosion: Mechanisms, Recognition and Prevention
       3.1.1 General Attack/Uniform Corrosion
       3.1.2 Galvanic Corrosion/De‐Alloying
       3.1.3 Pitting Corrosion
       3.1.4 Crevice Corrosion
       3.1.5 Filiform Corrosion
       3.1.6 Intergranular Corrosion/Exfoliation
       3.1.7 Environmental Cracking
       3.1.8 Liquid Metal Embrittlement
       3.1.9 Hydrogen Damage
       3.1.10 Corrosion Fatigue
       3.1.11 Flow Assisted Corrosion
       3.1.12 Fretting Corrosion
       3.1.13 High Temperature Corrosion
3.2 Exercise/Practical Session

Day 4
4.1 Practical Corrosion Cells Important to Corrosion Diagnosis

4.1.1 Galvanic Cell

4.1.2 Concentration Cell (incl. differential aeration cell)

4.1.3 Active/Passive Cell

4.1.4 Thermogalvanic Cell (incl. temperature cell or thermal differential cell)

4.1.5 Stress Cell

4.2 Corrosion in Specific Environments
       4.2.1 Corrosion in Atmosphere
       4.2.2 Corrosion in Waters
       4.2.3 Corrosion in Soil
       4.2.4 Corrosion in Concrete

4.2.5 Corrosion in High Temperature Environments
4.3 Methods for Corrosion Control and Prevention (Part 1)

4.3.1 Materials Selection and Design

4.3.2 Protective Coatings and Linings

4.4 Exercise/Practical Session

Day 5

5.1 Methods for Corrosion Control and Prevention (Part 2)

5.1.1 Cathodic Protection and Anodic Protection

5.1.2 Modification of Environment (Chemical Treatment)

5.2 Corrosion Testing and Monitoring

5.3 Corrosion Prediction Software and Corrosion Modeling Software for Corrosion Risk Assessment and Corrosion Life Prediction

5.3.1 Overview of Corrosion Prediction and Corrosion Modeling Software:

5.3.2 How to validate corrosion prediction and corrosion modeling software

5.4 Hands-on session: WebCorr corrosion prediction and corrosion modeling software for corrosion risk assessment and corrosion life prediction

5.5 End of Course Examination

Who Should Attend This Corrosion Course

Corrosion practitioners, designers, architects, technical managers, inspection and maintenance engineers, quality control personnel and those involved in failure analysis.

Successful completion of this corrosion course helps participants prepare for their NACE certification examinations at the Corrosion Technician, Corrosion Technologist and Senior Corrosion Technologist levels.

Registration for This Corrosion Course

Click here to register for this corrosion course online, or

Click here to download this corrosion course brochure with registration form in PDF format.

In-House Training Corrosion Courses and On-Site Training Corrosion Courses

If you are concerned with corrosion in your company, in-house training or on-site training is a great solution to train a group of employees from design, production, operation, quality assurance, inspection and maintenance, and technical sales and support on corrosion control and corrosion prevention technology. The contents of all our corrosion courses can be customized to fit your organization's needs.

There is no limit to the number of participants required for in-house training corrosion courses. We conduct the in-house training corrosion course at your company's premises worldwide, and at a time convenient to your company.

Click here to contact us for a quotation for in-house training corrosion courses.

Corrosion Course-On-Demand

All our publicly scheduled corrosion short courses are conducted once a year. However, you do not need to wait for one year if you have missed any of the publicly scheduled corrosion courses as we have this unique corrosion course-on-demand scheme: we will conduct the course just for you (on an one-on-one basis) or for a small group from your company at a time and in a location convenient to you. This option costs significantly less than a full-scale in-house or on-site corrosion training program.

Click here to contact us for a quotation.

Online Corrosion Courses and Distance Learning Corrosion Courses

All our corrosion short courses are available for online or offline distance learning. You can start an online corrosion course at any time and learn at your own comfortable pace and schedule, whenever and wherever you are. You have around-the-clock access to the interactive and media-rich course materials, virtual labs, course instructions and course assessments. Discussions and questions related to the corrosion courses are posted on the website or exchanged through email for a period up to 3 months. Video conferencing or instant messaging can also be arranged for discussions of course topics. For those who do not have ready access to internet, we can send you our online course materials on a CD-ROM, or DVD, or USB flash drive for offline distance learning.

Click here to to register an online corrosion short course.

Corrosion Course-On-Webex

Webex is hosted by Cisco, a product purpose-built for real-time web communications. If you are an existing user of Webex, or if you are willing to experience the power of Webex, we can conduct the course for you over Webex with audio and video presentations and interactions with the course instructor and other course attendees in real-time. It is just like the physical classroom settings that everyone can interact with each other. Your questions will be answered in real time by our instructor.

Click here to contact us for a quotation.

PowerPoint Slides and Test Banks for Trainers, Instructors, Tutors, University Lecturers and Professors

If you are involved in teaching or training, you may wish to purchase a complete set of the trainer's package for this training course. The trainer's package comes complete with ready-to-use PowerPoint slides (fully editable) and test bank (with answer keys). These ready-to-use PowerPoint slides contain high quality color photographs, illustrations, animations, audio and video clips. The test bank contains questions conveniently grouped into four categories: (1) true or false, (2) multiple choice, (3) calculation, and (4) reasoning and open-ended discussions. The trainer's package is suitable for in-house training and university teaching (30 lecture hours). This is exactly the same package that WebCorr uses to deliver our current training course.

The one-time lump sum fee allows your organization to use the training package and also modify it. For example, your organization may modify the course contents and re-name/re-brand the course under your organization’s name. WebCorr only retains the copyright of the original PowerPoint slides and test banks.

Click here to contact us if you need more information on the trainer's package.

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