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Corrosion Special Topical Papers

Emerging Corrosion Control Technologies for Repair
 and Rehabilitation of Concrete Structures
*

Dr. Jianhai Qiu
School of Materials Engineering
Nanyang Technological University
Nanyang Avenue, Singapore 639797


 

4. Electrochemical Treatment

4.1 Principles

In all electrochemical restoration techniques a direct current is applied between the reinforcement (cathode) and an external anode in electrolytic contact with the concrete. Cathodic protection (CP) is a permanent installation with design currents below 10 mA/m2, electrochemical chloride extraction (or removal, - EC or ECR) and electrochemical realkalisation (ER) are applied only on a temporary basis and use currents up to 1 A/m2. In all three cases the electrochemical reactions at the cathode (the rebars) produce hydroxyl ions leading to an increase of the pH near the rebar. This facilitates passivation of the steel. Reaction (1b) is possible at very high current densities and produces hydrogen and especially high tensile steels under load could suffer hydrogen embrittlement.

2 H2O + O2 + 4e ==> 4OH-    (1a)    (at low current density)

2 H2O + 2e- ==> 2OH- + H2   (1b)    (at high current density)

At the anode the possible oxidation reactions are oxygen evolution, chlorine evolution or water decomposition:

2 H2O ==>O2 + 4H+ + 4e-        (2a)    (if tap water is used)

4OH- ==> O2 + 2H2O + 4e-      (2a’)   (if alkaline solution is used)

2 Cl- ==>C12 + 2e-                     (2b)

H2O + C12 ==>HCl + HClO   (2b’)

These reactions lead to an acidification of the electrolyte around the anode (OH- ions are converted into O2; H2O is converted into H+). The decrease in pH value in the electrolyte around the anode depends on the current density applied.

4.2 Anode and Electrolyte Selection

Electrochemical Realkalisation:

Anode material:     Steel mesh

Electrolyte:            0.5M ~ 1.0M LiOH solution

Chloride Extraction:

Anode Material:   Platinum-coated titanium wire (chlorine gas is prevented by using ion exchanger impregnated with saturated Ca(OH)2 solution. The ion exchanger is placed between the concrete surface and the anode, Cl- ions escaped from the concrete into the electrolyte are exchanged for OH- ions); Copper wires (copper dissolves on the anode and combines with Cl- to form CuCl2; Aluminum foil

Electrolyte for CE:  Saturated calcium hydroxide; Sodium borate; Sodium hydroxide; Tap water

Due to reactions on the anode (equations 2a, 2a’, 2b), the pH of solution around the anode will decrease. The acidification of electrolyte and formation of chlorine gas are considered to be undesirable. An acidic solution may attack the concrete and chlorine gas is toxic. Using alkaline electrolyte such as saturated calcium hydroxide solution or a sodium borate solution can prevent acid attack on concrete and chlorine gas formation. At pH above 7, practically no chlorine gas is formed as the reaction on the anode is predominated by reaction indicated by equation (2a’).

4.3 Summary

Electrochemical chloride removal and electrochemical realkalization lead to an increase in pH at the rebars and to repassivation of corroding steel. The durability of ECR has been proven on different site jobs with a track record between five and eight years if further chloride ingress is avoided by applying a coating on the concrete surface. Several reinforced concrete structures treated with ER showed good performance over several years without applying a coating. To avoid adverse side effects the current density during the treatments must be limited to < 2 A/m2 steel surface. Methods and quantitative criteria to assess the efficiency and durability of the electrochemical repair methods should be improved and defined in an international standard.
 

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