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Corrosion Special Topical Papers

Emerging Corrosion Control Technologies for Repair
 and Rehabilitation of Concrete Structures
*

Dr. Jianhai Qiu
School of Materials Engineering
Nanyang Technological University
Nanyang Avenue, Singapore 639797


 

5.Conductive Concrete

5.1 The Nature of Conductive Concrete

Conventional concrete is excellent in durability and mechanical properties but is a poor electrical conductor, especially under dry conditions. Durable concrete that is excellent in both mechanical and electrical conductivity properties may have important applications in the electrical, electronic, military and construction industry (e.g. for CP system, de-icing road from snow).

Conductive concrete may be defined as a cementitious composite which contains a certain amount of electronically conductive components to attain stable and relatively high electrical conductivity. The principle behind it is the use of cement to bind together electrically conductive materials such as carbon fiber, graphite and 'coke breeze' - a cheap by-product of steel production - to make a continuous network of conducting pathway. The design formulation is based on the 'electrical percolation' principle by which the composite conductivity increases dramatically by several orders of magnitude when the content of the conductive phase reaches a critical 'threshold' value. Further increases in the conductive phase content boost composite conductivity only slightly. The design specifies an amount just over the threshold content, assuring high conductivity and mechanical strength as well as good mixing conditions.

Concrete bridge decks are prone to ice accumulation. The use of road salts and chemicals for deicing is cost effective but causes damage to concrete and corrosion of reinforcing steel in concrete bridge decks. This problem is a major concern to transportation officials and public works due to rapid degradation of existing concrete pavements and bridge decks. The use of insulation materials for ice control and electric or thermal heating for deicing have been attempted and met limited success. Based on the results of a transient heat transfer analysis, a thin conductive concrete overlay on a bridge deck has the potential to become a cost effective deicing method. When connected to a power source, heat is generated due to the electrical resistance in the cement admixture with metallic particles and steel fibers. Small-scale slab heating experiments have shown that an average power of about 520 W/m2 (48 W/ft2) was generated by the conductive concrete to raise the slab temperature from -1.1oC (30oF) to 15.6oC (60oF) in 30 minutes. This power level is consistent with the successful deicing applications using electrical heating cited in the literature.

5.2 Applications of Conductive Concrete

The conductive concrete can be used as a structural material and bonds well with normal concrete. The conventional mixing type is lightweight, with only 70 per cent of normal concrete weight. Thermal stability is comparable to normal concrete, production employs conventional mixing and casting equipment, and application of the conductive concrete is similar to that of conventional concrete. The conductive concrete could be used along with specially configured electrodes and an electric power supply to provide de-icing on roads, sidewalks, bridges and runways. Placed as an overlay, conductive concrete with very low resistivity can be used as a secondary anode in existing cathodic protection systems, providing uniform current distribution over its large surface area and reduced anodic current density. At the same time, it provides excellent mechanical stability due to its load-bearing capacity and its bond strength as an overlay. And because conductive concrete attenuates electromagnetic and radio waves, it can be used to shield computer equipment from eavesdropping efforts and protect electrical installations and electronic equipment from interference.

The Benefits

Conductive concrete has excellent mechanical and electrical conductivity properties.

  • It is much lighter in weight than conventional concrete.

  • It can be produced easily, without special equipment.

  • It will reduce the need of salts and save millions in dollars in snow removal costs.

  • It warms by power taken off-line, it uses an AC current. It is also safe for a person crossing a charged concrete pathway.

  • It can also be used for protecting structures against static electricity and lightning, and preventing steel structures and reinforcing layer of steel in concrete structures from corroding.

  • It absorbs over 90% of the electromagnetic energy and it is cheaper and more convenient than the existing ways of blocking out electromagnetic energy.

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